Do you Know the Common Cost-Saving Methods of Injection Molding Plants?

As a BOPA PE Pipes Film Supplier, share with you. Under the epidemic, the manufacturing industry was severely hit, and the injection-molding industry that relied on small profits but could not escape this "plague". Bosses who had only earned a small amount of processing fees had to start thinking about how to save costs. Although this problem has been thought about countless times before, a penny has already been spent and spent a lot of time, and I can't think of a better cost-saving method after racking my brain, but I still have to face it daringly.
                                                                   
                                                                                                                                 BOPP Film PE Core

The detailed cost-saving methods of the injection molding industry are nothing more than two categories, one is human and the other is inhuman. First look at the methods of those who can see:

one person

1. Find a cheaper operator, some products that do not require high operating skills to be operated by interns or disabled people in welfare institutions.

Precautions:

A. The cycle time of the intern's work is short, and the change is frequent. A batch will be changed in a few months. The quality status during the period of just starting the job is unstable;

B. People with disabilities cannot operate products with greater difficulty;

2. Replace employees with robots on a large scale.

Precautions:

If the order quantity is small and the line is changed frequently, if the manipulator is not universal, the adjustment time is too long, it will spend a lot of time on the manipulator debugging and replacement.

3. Products that can count pieces are determined not to count.

Precautions:

A. Pay attention to the improvement of quantity, and may ignore the requirements for quality;

B. Piece-rate management may breed unfair factors and affect the enthusiasm of employees, and it is necessary to find a reasonable method to allocate machines.

4. Improve employee proficiency and net working time.

Precautions:

Keeping employees in a high-load state for a long time will make employees tired physically and mentally, and need to find management measures that combine work and rest;

Second, the machine

1. Look for energy-saving equipment or technology to save energy consumption.

Precautions:

This is only suitable for manufacturers who have not used energy-saving equipment or technology. Those who have already used this aspect want to upgrade, and there is not much space;

2. Reduce equipment downtime and increase utilization.

Precautions:

Such measures need to be based on sufficient order sources and excellent on-site management;

3. Turn off the motor and heating switch immediately after shutdown to reduce energy consumption.

4. As far as possible to ensure the continuity of preheating and start-up, as little as possible after preheating to temperature, you need to stop and wait.

5. Ensure the condition of equipment and molds, and prevent repairing equipment or molds during continuous production.

6. Improve the cooling efficiency of the mold and reduce the cycle time.

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